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After the first finger has been cut, remove the clamp from the jig and re-position the board so the newly cut notch slides onto the spacer block on the jig. We found the instructions easy to follow and it works well. No other dovetail jig offers the incredible range of joinery than that of the D4R Pro. - Mitre saw For your entertainment, here's a photo of a pegasus flying from a pizza hut floating island to an astronaut. The D4R Pro is Leigh’s premium dovetail jig, designed for use by woodworkers of all levels. Set the rip fence at1/2" and the blade height at a hair above 1/2". $108.99 $ 108. Cool jig. Rout in a fraction of the time it takes to hand cut them. PORTER-CABLE Dovetail Jig with Mini Template Kit (4216) 4.7 out of 5 stars 1,082. Leigh recommends a midsize router, from 1-1/2 to 2-1/4 HP (9-13 amps), with an 8mm collet for the included bits. The box joint jig is now complete. or even spin the board around to the other side and re-set your blade. Square up at least one end of this board on the mitre saw (that is, make sure it's perpendicular to the sides). For instance, if you want to make your fingers a half-inch wide, start by ripping a strip of stock 1/2-inch by 1/2-inch by at least 4 inches long. So, I come 7" in from one end of the board and mark it with the carpenter square (for now, just do one end). Your jig is finished! Clamp the board to the backer board and cut the first notch. 3.turn 3 pieces of the wood the ones closest to the rightand glue the thinist face and then join the glue faced, Finger joint step by step with tools included, To create this instructable, you'll need the following parts:- Wood scraps - ideally some 1x12 and 2x4 scraps - lengthwill depend on your table saw, but two feet long should be plenty.- Wood screws - 1 1/4" (at least 14)- Wood glueYou will also need the following tools (all of which areavailable at Tech Shop! Ideally, your guide rails should be at least about 1/3 to 1/2 as long as your table. I have a other saws and I think I can still make the cuts on the wood. FREE Shipping by Amazon. This notch should be much like a rabbet joint, where the full width of the notch matches the edge of the board. on Introduction. Projects with dovetails imply a level of craftsmanship and detail that adds both inherent strength and pizzazz.You can cut them by hand, but for reliability and quick repeatability, you just can’t beat a good router-assisted jig. Slide the box joint jig a bit to the right, using the remaining portion of the spacer block that you cut off in the previous step to adjust the width of the jig. Use your square to draw out a line perpendicular to the end of the board you squared up in the previous step about two inches from the back of your base. Don't bother trying to screw this one in place, it's too small. Too long and youwill have too much resistance, and you could potentially hit something on theother side of your table. Too short and the guide rails will not do their job.However, the length is not as important as the height and the ability to flowsmoothly through the channels.Before moving on, take a minute to slide your guardrails backand forth and side to side. - Phillips or flat head bit, as required for your wood screws $55.38 $ 55. For the partner to this joint, start your first pass without the loose spacer and repeat the same above steps to cut grooves through to the end. Learn more >, Easy step-by-step instructions and superior customer service. However, if you are proficient with the use of a plunge router, it works just as well. Use a push stick, another scrap. Continue this procedure as before until all of the finger notches have been cut. - Pencil The fingers should extend just slightly past the outside face of the corresponding board. With the spacer block installed, re-position the miter gauge into the left slot of the table saw. Reply Once you know the width is correct, fix the rail in place with 3/4" screws, being sure to countersink the screw heads again. Also, make sure to give several inches of clearance from the center cut. Move the rip fence out of the way. - Wood scraps - ideally some 1x12 and 2x4 scraps - length will depend on your table saw, but two feet long should be plenty. Get DIY project ideas and easy-to-follow crafts to help you spruce up your space. - 1/8" wood drill bit Turn on the motor and slide the miter gauge forward, guiding the backer board all the way through the blade, cutting a 1/2 inch by 1/2-inch notch on the board. FREE Shipping. Subtract the guide rail distance fromthe length of your board, divide that number in half, and measure that distancefrom the end.For example, assume I have 24" of board, and the gapbetween guide rails is 10". The model is great for a home use. Now, set the groove you just cut over the spacer and make the next pass. Once you've cut the two wooden pieces for the jig, install the stacked dado blade set in your table saw. Box joints are a strong, sturdy, and attractive alternative to dovetail joints.While a through dovetail joint is stronger than a box joint, it's also more complicated to create. Chris is a freelance writer who specializes in woodworking, designs his own projects, and is experienced in commercial carpentry. its more like a miter slead with out the miter. No other dovetail jig offers the incredible range of joinery than that of the D4R Pro. Re-clamp the board to the jig and cut the second notch. One finger assembly makes a multitude of joinery. - Table saw with standard blade and dado stack bit set Check to see that the edge of the board is flush with the table and re-clamp the board to the jig, as shown in the picture above. Glue one of your railsdown to the side of the line closest to the end of the board. To align the second board, place the edge of the board against the table and the face against the jig's backer board (as before), but this time, slide the board to the right so that the top edge of the board just barely covers the notch in the jig. …  Is it the two blades contraption that is shown on your table saw ?… If not how this two blade system is called, and is it something "homemade" (if so how did you make it ?) Support this board with the 2x4 scrap. While a through dovetail joint is stronger than a box joint, it's also more complicated to create. Remove the first piece without moving the glued-on piece. detailed parameters . After the jig clears the blade completely, pull the jig back toward your body past the blade again and turn off the saw. Once you have two boards cut to mate each other for a joint, you can fit them together and the tops andbottoms should align. If you decide to build your jig to a different gauge, then make replace all the measurements here with the desired width. For this step, you'll need the rails, glue, and the widest remaining piece of your 1x12 (should be about 6-7" wide by now - I was lucky enough to have a fresh piece, so my base is a full 12" wide, but it doesn't have to be that wide). For example, assume I have 24" of board, and the gap between guide rails is 10". Measure your grooves and rip cut two strips of wood off the end of your 1x12" board that are thick enough to sit just below flush to the surface. Set your backplane in with glue and screws. If you're building a jig, it's assumed that you already familiar with the above tools and parts. ):- Table saw with standard blade and dado stack bit set- Mitre saw- Power sander- Power drill- 1/8" wood drill bit- Phillips or flat head bit, as required for your wood screws- Carpenter's combination square- Pencil, Ideally, your guiderails should be at least about 1/3 to 1/2 as long as your table. Then, remove the two screws that mounted the jig to the miter gauge. Rout all types of variably spaced through and half-blind dovetails, as well as single pass half-blind dovetails and box joints (finger joints), all using the standard dovetail finger assembly. Accessories . Instead, you can create this one with scraps and belt out box joints all day long. See video >, All Leigh Dovetail & Box Joint Jigs need a router fitted with a Leigh guide bushing. That said, this is an instructable, so I'll go into some detail as necessary. Set the height appropriate for the board you used for your base. If this jig is secured and clamped on a router table, would it not work as well with a router? Let this piece dry. Strength test was done at - Power sander (I missed this photo when assembling the instructable. Great job ! After the first notch has been cut in the backer board, insert the spacer block through the notch. The joint should fit snugly, but the fingers should not be too tight. The mate for the joint will be started without the spacer, and your boards will line up perfectly.

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